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Magnesium injection molding (MAG) produces components with attributes that include superb quality, high repeatability, dimensional precision, and design flexibility. The magnesium injection molding process is similar to plastic injection molding, with mechanical properties equivalent to or better than die-cast components. Magnesium injection molding is a single step, semi-solid molding process that combines the best of plastic injection molding and die-casting. Magnesium injection molding is an environmentally friendly, 100% recyclable process that uses no ozone layer depleting gases. A closed operating system, running at lower than melting temperatures, eliminates molten metal hazards and prevents the generation of oxides. Magnesium, weighing 1/4 the weight of steel and 1/3 lighter than aluminum, is the eighth most abundant element in the earth’s surface and can be safely manufactured in a low hazard environment. Design Considerations: Walls and Wall Thickness, Ribs, Avoid Sharp Corners, Draft, Inserts, Undercuts, Hinges, Tongue and Groove, Creep, Snap Fits, Flammability. Dimensional Considerations: Dimensional Considerations, Moving Die, Linear Dimension, Machining Stock Allowance, Flatness, Parting Line, Draft, Cored Holes or Cut, Formed and Pipe Treads, Tool Construction, Tool Life, Electrodeposition (e-coat) Process, Powder Coating, Liquid Paints, Hydrographics, Atmospheric Corrosion, Galvanic Corrosion. This design guide book available free to download in pdf format consist of 32 pages.
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http://www.phillipsplastics.com/assets/files/MAG_DesignGuide.pdf
Tags:plastic injection molding, molding design guide, injection molding process, tongue and groove, dimensional precision
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