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Engine identification number is stamped on a machined pad, on front of the cylinder block. See Fig. 1 . The engine code is also listed on a sticker attached to the pulley side of the valve cover and the vehicle identification sticker located in the luggage compartment. Engine is equipped with hydraulic lifters. Adjustment is not necessary. Remove fuel pump relay (lower right relay located in fuse/relay panel). start engine and let idle until it stalls. Crank engine for an additional 5 seconds. Reinstall fuel pump relay. Engine is removed with transaxle attached. Obtain radio code. Turn ignition off and wait 20 seconds. Disconnect negative battery cable. Remove air cleaner assembly. Install 8-mm bolt in belt tensioner hole and remove service belt. Releasing Accessory Drive Belt Tensioner: Label and disconnect all electrical wiring, control cables, coolant hoses and vacuum hoses from engine/transaxle assembly. Disconnect throttle, cruise and kickdown linkage (if equipped). Remove air duct from intake manifold. To install, reverse removal procedure. Use NEW self-locking nuts and coolant. Ensure engine mounts are installed to original location. Align all engine supports with mount bushings before tightening mount bolts. Cylinder head removal: Remove upper engine cover. Remove wire guide. Remove right rear support between upper intake manifold and cylinder head. Remove fuel line bracket, flame trap coil and circlip. Remove wire brackets. Remove valve cover and gasket. Remove camshaft position sensor, “O” ring and spacer ring. Remove bracket for 42-pin connector and water pump. Remove ignition coil, chain tensioner and seal. Remove camshaft sprocket cover. Remove cylinder head bolts in reverse order of installation. Engine exploded view figures, Installing Camshaft Guide Onto Cylinder Head.
Tags : cylinder head bolts, drive belt tensioner, coolant hoses, vacuum hoses, volkswagen corrado, negative battery cable, upper intake manifold, self locking nuts, hydraulic lifters, spacer ring, fuel pump relay, flame trap, machined pad, luggage compartment, coil chain
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