Content Inside :
This Overhaul Manual contains information applicable to the following models: New Range Rover Range Rover Classic 1995 Models on Discovery 1995 Models on Defender 1995 Models on. To assist in the use of this manual the section title is given at the top and the relevant sub - section is given at the bottom of each page. This manual contains procedures for overhaul of the R380 gearbox on the bench with the clutch and, if applicable, the transfer box removed. For all other information regarding Adjustments, Removal of oil seals, clutch, transfer box and gearbox unit, consult the appropriate Repair Manual for the model concerned. This manual is divided into 5 sections, Data, Torque Settings, Service Tools, Description and finally, Overhaul.To assist filing of revised information each sub - section is numbered from page 1. The procedures given in this manual cover overhaul of the R380 gearbox fitted to a range of vehicles and as such, certain differences exist between gearboxes, particularly in respect of the extension housings, gear change housings and transfer box selector housings. It is important therefore that before starting work, the gearbox to be overhauled is correctly identified. Identification can be made by noting the gearbox serial number prefix stamped on the RH side of the gearbox casing and referring to the following table which lists four types of gearbox, A, B, C and D together with their appropriate serial number prefixes. remove and discard clips retaining clutch release bearing pads, remove bearing and clutch release lever, recover pads. Remove 2 bolts securing release lever pivot post, remove post. Remove 6 bolts securing clutch housing to gearbox, remove housing. Type D gearboxes have a standard clutch housing adaptor which mates with both V8 and diesel engine clutch housings.The above illustration shows the gearbox removed at the clutch housing adaptor with the clutch housing adaptor (containing the clutch mechanism) still fitted to the engine.
Tags:serial number prefixes, new range rover, clutch release, rover range rover, torque settings
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