Content Inside :
General Information General Arrangement Drawings To Fit Wheel To Remove Wheel “Exploded” Drawings Freewheel Hub First Service Engine Removal New Eadie Coaster Hub Engine— Description Carburettor (Amal) Carburettor (B.E.C.) Ignition— Bantamag Ignition— Wipac Series 90 Ignition— General Clutch Exhaust Systems Decarbonizing Engine Dismantling Engine Rebuilding Special tools (illustrations) Special tools (full list). The straightforward framework shown in this illustration is indispensable for dismantling and reassembling the engine. Without it, makeshift methods will be used: spindles will be clamped in vices, and so on. This Workshop Manual covers the servicing of all Cyclemaster models from the first. Modifications and improvements have been introduced from time to time and all supplements dealing with these have been embodied in this one book. The engine numbers at which these changes were introduced are given below. The Cyclemaster engine has been described as being “built like a watch”. In some ways this is true, for the object of the designers was to pack into the smallest space possible an engine that would function efficiently and indefinitely with the minimum of attention. The Cyclemaster rim is of heavier gauge steel than is normally used for bicycle wheels, and the angle of the spokes is different. These two reasons make it undesirable to build a Cyclemaster engine into any other rim. The top two illustrations show “plan” views of the forks. When opened out, the lugs will be at an angle (upper illustration) and it is most important that they should be returned to parallel (lower diagram) with each other and with the rim of the wheel. After a Cyclemaster has covered approximately 150 miles it should have an initial servicing as set out below. 1. Inspect level of oil in clutch chamber. Top up if necessary. Do not overfill. (Page 20.) 2. Inspect and adjust clutch. (Page 20.) 3. Check cylinder head, engine mounting bolts (S.10 and S.05) and exhaust bolts. Tighten if necessary. Whenever the engine is removed, opportunity should be taken of examining chain, sprockets and wheel bearings and also of cleaning the drum. Exploded view, part list and diagram.
Tags : amal carburettor, upper illustration, bicycle wheels, arrangement drawings, gauge steel, engine numbers, engine description, manual content, eadie, special tools, cyclemaster, cylinder head, lugs, exhaust systems, spokes
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