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High pressure pumps with oil leaks at the fittings for the high pressure lines and the plug at the rear can be repaired in the field using the following Ford part number 2C3Z-9G804-AA kit. This kit contains 3 o-rings, sealant, and instructions on how to clean and seal the fittings. Torque specs. for the fittings are also included. Condensed from PC/ED, block off right bank, attempt to start, start indicates leak in right bank, reconnect hose to right bank, remove right side valve cover, unplug injector connectors at both valve covers, Replace injector if oil leaks from spill spout or o-rings if leak is from injector bore. If no start - leak/loss may not be in right head, but ICP still low. Block off left bank and move ICP into adapter. Attempt to start, start indicates leak in left bank and install ICP into left hand, remove left side valve cover. unplug injector connectors at both valve covers. Engine start but has a P1211 Code : IR% higher than excepted. Shall shortly after cold start may also be a symptom prior to diagnosing a vehicle with a P1211. fuel pressire should be verified. Abnormal long crank/stall after cold start. For hard start long crank or no start where the injectors will not buzz loudly when cold.
Tags : high pressure pumps, oil leaks, code ir, torque specs, stroke engine, power stroke, side valve, ed block, high pressure pump, o rings, cold start, left bank, sealant, spout, crank
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