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Step by step removing timing belt, 1. Disconnect negative battery cable. 2. Remove upper and lower front timing belt covers. When aligning crankshaft and camshaft timing marks always rotate engine from crankshaft. Camshaft should not be rotated after timing belt is removed. Damage to valve components may occur. Always align timing marks before removing timing belt. 3. Before the removal of the timing belt, rotate crankshaft until the TDC mark on oil pump housing aligns with the TDC mark on crankshaft sprocket (2) (trailing edge of sprocket tooth). NOTE: The crankshaft sprocket TDC mark (2) is located on the trailing edge of the sprocket tooth. Failure to align trailing edge of sprocket tooth to TDC mark on oil pump housing will cause the camshaft timing marks to be misaligned. Sprockets removal guide : 1. Remove upper and lower front timing belt covers. 2. Remove timing belt. 3. Use Camshaft Sprocket Holder 6847 (1) to hold camshaft sprockets while removing the sprocket bolt(s). Remove camshaft sprocket(s). 1. Remove upper and lower front timing belt covers. 2. Remove timing belt. 3. Remove crankshaft sprocket (3) using Crankshaft Sprocket Remover 6793 (1) and Crankshaft Sprocket Remover Insert C-4685-C2 (2). The crankshaft sprocket is set to a predetermined depth from the factory for correct timing belt tracking. if removed, use of Crankshaft Damper/Sprocket Installer 6792 is required to set the sprocket to original installation depth. An incorrectly installed sprocket will result in timing belt and engine damage. Damage to the camshaft-to-sprocket locating dowel pin may occur. 1. Install camshaft sprockets. Hold sprockets with Camshaft Sprocket Holder 6847 (1) while tightening center bolt to 115 Nm (85 ft. lbs.) . 2. Install timing belt. 3. Install upper and lower front timing belt covers.
Tags : negative battery cable, tdc mark, oil pump housing, dowel pin, center bolt, valve components, timing belt, camshaft, crankshaft, trailing edge, oil pump, ft lbs, damper, c2, dodge
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