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Gearbox design, With the new 02T 5/6-speed manual gearbox of the MQ200 series, Volkswagen has succeeded in developing an ultra-light twin-shaft gearbox. The housing is manufactured from magnesium. The gearbox can transmit up to 200 Nm of torque and is used throughout the Group in combination with various engines ranging from the A00 class to the A class. With the new 02T 5/6-speed manual gearbox of the MQ200 series, Volkswagen has succeeded in developing an ultra-light twin-shaft gearbox. The housing is manufactured from magnesium. The gearbox can transmit up to 200 Nm of torque and is used throughout the Group in combination with various engines ranging from the A00 class to the A class. Modular system, Gearbox design Input shaft Output shaft Bearing support Double synchronisers Differential Force path. Selector mechanism, Outer selector mechanism Inner gear change mechanism Selection movement Shift movement Reverse gear lock. Service, Sensors. Individual modules are assembled in modular form. This increases their functionality after assembly in series production and in the service workshop. Selector shaft with selector mechanism cover All blocking detent, spring and guide elements of the selector mechanism, as well as the angle piece for adjustment of the selector mechanism are accomodated in this module. The housing is made from magnesium and consists of 2 parts (gearbox housing, clutch housing). The gearbox housing is sealed off from the exterior by a cover. The fixing points for the left assembly mounting bracket are located at the top of the gearbox housing. The attachment points for the selfaligning bearing support are located at the bottom of the gearbox housing.
Tags : manual gearbox design, guide elements, output shaft, input shaft, design input, service workshop, attachment points, gearbox, detent, mounting bracket, clutch, differential, sensors, torque, volkswagen
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