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Prior to removing any transaxle subassemblies, plug all openings and thoroughly clean exterior of the unit, preferably by steam. Cleanliness through entire disassembly and assembly cannot be overemphasized. Remove or install neutral starting and back-up lamp switch. Oil Filter Screws, Parking Rod E-Clip, Parking Rod, Valve Body Attaching Bolts. Do not clamp any portion of valve body or transfer plate in a vise. Any slight distortion of the aluminum body or transfer plate will result in sticking valves, excessive leakage, or both. When removing or installing valves or plugs, slide them in or out carefully. Do not use force. Tag all springs as they are removed for reassembly identification. Transfer Plate And Separator Plate, Throttle Shaft E-Clip, Manual Valve Lever And Assembly. CLEANING AND INSPECTION. Allow all parts to soak a few minutes in a suitable clean solvent. Wash thoroughly and blow dry with compressed air. Make sure all passages are clean and free from obstructions. Inspect all mating surfaces for burrs, nicks and scratches. Minor blemishes may be removed with crocus cloth, using only a very light pressure. Using a straightedge, inspect all mating surfaces for warpage or distortion. Slight distortion may be corrected, using a surface plate. Make sure all metering holes in steel plate are open. Using a pen light, inspect bores in valve body for scores scratches, pits and irregularities. When bores, valves, and plugs are clean and dry, the valves and plugs should fall freely in the bores. The valve body bores do not change dimensionally with use. Therefore, a valve body that was functioning properly when vehicle was new, will operate correctly if it is properly and thoroughly cleaned. There is no need to replace valve body unless it is damaged in handling.
Tags : minor blemishes, throttle shaft, aluminum body, excessive leakage, valve body, manual valve, pen light, surface plate, warpage, lamp switch, straightedge, bores, burrs, transaxle, steel plate
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