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The installation manual D-Series Spring Set Motor Brakes for Dodge vehicle, TEP 1 (180 only): Remove new brake from flange by loosening (4) mounting bolts (-16 UNC). STEP 2 (180 only): Mount adapter flange to 180 motor flange with (4) mounting bolts (½-13 UNC). Tighten mounting bolts to 900 Ib-in of torque. STEP 3. Remove any burrs from the motor shaft before attempting to mount the hub. Mount the splined hub onto the motor shaft. The hub utilizes an integral key so that no installation or securing of a key is necessary. See Diagram A below for proper positioning of the brake hub on the motor shaft. STEP 4. Mount the brake to the motor taking care to properly engage the splined hub with the splined bore of the friction disc in the brake. If force seems to be needed for proper mounting, look for other problem areas such as foreign matter in the spline or cocking of the brake. The manual release levers are located on the back of the brake opposite the input hub for the single C-face models (see Diagram B). On the double C-face models they are located on the output shaft side, MAINTENANCE GUIDE. New brakes DO NOT require wear adjustment. Adjustment of the air gap is necessary if either or both of the following conditions are observed: 1) A decrease in braking torque. Adjustment is recommended when braking torque drops to approximately 80% of its static rating. TROUBLESHOOTING GUIDE DANGER Subsequent steps require rotating parts and/or electrical circuits to be exposed. Stay clear if unit must be running or disconnet and lock out or tag power source if contact must be made. Failure to observe these precautions could result in severe bodily injury of loss of life.

Tags : motor brakes, friction disc, motor shaft, output shaft, face models, air gap, electrical circuits, series spring, maintenance guide, double c, burrs, cocking, bodily injury, flange, problem areas
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