Mounting instruction for Light Rota Light bar, compatible with Jeep TJ Wrangler, year 1996-2006. Follow the diagram and the written directions carefully for a proper, safe installation. Should you encounter an unusual. DO NOT REMOVE the PVC tape from the light bar until cutting is completed. When cutting black bar leave plastic bag on and wrap a rag around bar before putting into a vise so no scratching of paint will result. Remove the PVC tape from the brackets (does not apply to black brackets). The light bar will not tighten properly unless the bar is straight across the cab. Using a hacksaw, cut carefully along the marked lines. (If a vice is not available, put the bar on a table, secure tightly and cut). 6. Take the long 3/8″ socket bolt and screw onto it the 3/8″ jam nut all the way to the end of the threads and tighten down. 7. Put the long 3/8″ socket bolt through the large hole in the end casting (3). (Check diagram on other side.) Leave the head of the socket bolt extending all the way out of casting (3). 8. Place casting (2) inside of casting (3) and line up the two 5/16″ holes. 9. Place a 5/16″ Allen head bolt through both castings (2) and (3). Using the 5/16″ washer and 5/16″ nylon lock nut, securely tighten both castings together. NOTE: the front face of casting (2) should be straight across the face of casting (3), with casting (2) protruding approximately 1/16″ beyond casting (3). 10. Place a 3/8″ flat washer on the long 3/8″ socket bolt; now place the bolt through the other hole in casting (2). 11. With the welded nut facing AWAY from casting (2), put the large washer with the welded nut all the way inside casting (1).
Tags : jeep tj wrangler, pvc tape, head bolt, jam nut, flat washer, lock nut, large hole, hacksaw, rota, castings, brackets, jeep, screw, holes, nylon
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