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Examine your engine, look at these photos and study the locations of the components you may need to move during this maintenance task. Read completely through this guide at least once prior to starting so you are not surprised, or left with questions in the middle of the job! Note the location of the items listed: Fresh air intake from your air filter. CCV unit B. EGR valve C. Anti shudder valve D. Air supply from intercooler E. Intake manifold, Disconnect the hose leading from the CCV to the fresh air intake. There is a small lip that seals it so pull hard, Remove the 2 metal clamps that hold the rubber hose from the Intercooler pipe to the EGR. Do not get excited
and start scraping at crud out of the EGR at this time. If you loosen the crud now it may easily fall down the intake manifold and into a cylinder. Remove two #5 cap screws that attach the thing (I don’t have my manual yet, and am unsure of this units function) shown in the photo from the intake manifold. Pull the vacuum line off of the EGR (mine had a small metal clip that became badly damaged. I do believe the hose will stay put without this clip). Remove two #6 cap screws that attach the exhaust supply line to the exhaust cooler [G]. Again do not loose the gasket. Also disconnect the coolant hose [H]. Either clamp or raise this hose above the radiator level to prevent draining of radiator fluid.
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